Automotive Core Tool linkages Competency Certificate Training

Automotive Core Tool linkages Competency Certificate

Course Introduction

IATF 16949:2016 mandates the use of automotive core tools including PPAP, FMEA, SPC and MSA within the framework of Advanced Product Quality Planning (APQP) or project management. While many companies attempt to implement the tools, many fail to reap the benefits of continual improvement, defect prevention and the reduction in variation and waste. This is often because of a lack of competence in the effective use of the tools and their interactions.

Course Objectives

This 5 days course covers all the core tools using a "learn by doing" teaching approach. After short teach points delegates practice the use of the tools using case studies and delegate exercises. The whole sessions are full of simulation , workshop and case study.

Course Outline

DAY 1

Overview the needs and background of the core tools.
The Linkages with IATF 16949.
Customer requirements and Customer Specific requirements.
APQP process, phases of APQP.
The linkages of APQP and Design process.
Project Management, Project schedule, project goals , Process Flow chart , layout assessment , Prototype control plan , team feasible commitment , control plan methodology and etc

DAY 2

FMEA ( PFMEA / DFMEA)
The linkage with control plan, risk assessment and FMEA methodology , severity , occurrence, detection
RPN and priority methodology as per FEMA VDA Handbook special characteristics, symbols and etc

DAY 3

Statistical Process control
concepts of variation , special cause, common causes, data types and related charts ( variables and Attribute),
control charts methodology, concepts of process capability
Cpk Vs Ppk and etc.
action on abnormality and special causes identified.
Weakness of monitoring charts.

DAY 4

Overview of the measurement as processes
the variation in measurements ( common and special causes)
variable data and attribute data
concepts of Accuracy, readability/resolution, stability , linearity, precision and etc
conducting MSA by short and long method of R & R , ndc and etc
attribute MSA and acceptance criteria
Brief discussion on calibration.

DAY 5

brief concepts of PPAP, level of PPAP
changes and notification of PPAP, records required by PPAP
Significant production run . Sign off. Continual improvement and variation improvement.
Revision , discussion on the project of mock PPAP submission
Written examination.

How you learn?

Course Approach

The course is trained by the experience and hand-on personnel in the core tools or auditing the core tools. The emphasis is not just on the “doing “ the core tools but also , the “linkages” of each of the tools. The full Core Tools Certification is achieved by completing all 5 Core Tools Training (APQP, FMEA, SPC, MSA and PPAP) and upon successful completion of the exam as well as successfully submission of a project of mock PPAP.

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National and International Recognition

Our programs contain exemplary global recognition and the certificate are internationally recognized.

Frequently Asked Questions

Who should attend?

This course is designed for Management Representatives, Implementation Teams, Internal Auditors and others who are involved in the auditing or implementation of Advance Product Quality Planning (APQP) activities including Controls Plans, Statistical Process Control (SPC), Measurement Systems Analysis (MSA), and Failure Modes and Effects Analysis (FMEA).Familiarity with Advanced Product Quality Planning (APQP) and related Core Tools would be beneficial but not necessary

Does it include meals?

YES, meals will be provided for 5 days, and the meals provided include 2 afternoon teas and 1 lunch per day.

Can I participate if I don't have the basic knowledge of ?

Not to worry! Our course will start with the basic.

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